Tuesday, June 4, 2013

Uses Of Rotary Tables Horizontal

After making significant improvements to its design, today's CNC rotary tables horizontal have greater capacity for more workload, allowing it to process heavier and larger metal components than before. With its improved power and greater tolerance for more work, the latest models can handle up to 110,000 lbs. of workload capacity.

The latest versions have more significant improvements with its powerful motors and advanced hydraulics. One of the biggest developments is that changes are made on its gear and shaft system, lessening friction and having better motor transmission. The newer versions are more efficient, have greater operational capacity and longer service life.

Horizontal CNC Rotary Tables

The CNC rotary tables horizontal is mostly used by shaping, boring, and drilling metals. It can also be used as an indexer or full-rotating axis with just a simple modification on its base.

With its improved hydraulic brake system, these CNC machines are also perfect for heavy cutting as its hydraulics ensure firm clamping while operating it.

And with its cross-cylindrical roller bearings, CNC machine users can now work with heavier workloads with improved high-rotation accuracy and fewer backlashes.

Why Should You Choose CNC Rotary Tables

CNC stands for computer numerical control. With these controls in place, industries can work with heavier workloads with less human intervention. This makes CNC rotary tables horizontal the ideal tool for large-scale manufacturing.

CNC machines can be operated 24 hours a day, 365 days a year with minimal human intervention. And since they're computer-controlled, these devices can be programmed to manufacture a certain pattern, which can then produce hundreds of the same design.

Upgrading the machine's capabilities won't cost much. CNC machines can be improved by installing new software. Users don't have to acquire new hardware and other manual machines to boost the device's performance.

What's good about CNC rotary tables horizontal is that they don't need skilled engineers to operate it; simply train an operator to do the job. Most training programs are available through "virtual software" programs where trainees feel like they're just playing a computer game.

And it doesn't take a whole office staff to operate the machine. In fact, a single operator can handle this computer-controlled device.

Maintenance and Upkeep

In order to maintain the device in the best condition, a maintenance schedule should be regularly followed. This would help with any defects and anomalies. There should also be proper clean up after every uses and lubrication is also needed to thwart rust formation.

The CNC machine should also be cleaned and the parts disassembled regularly in its interior in order to decrease the chances of corrosion in the gear and shaft system.

Experts stress the necessity of after-use cleaning to reduce wear and tear. It is advisable to remove the chips and debris to maintain the operability and precision of CNC devices. Use a brush or clean rag for cleaning; don't use compressed air.

Prevent rust and corrosion by applying machine oil on the vital components. Also, check for surface scratches or dents on the machine, which could cause mutilation on the work pieces. Any oddity can also affect the machine's precision, operability, and efficiency.

Users should regularly check the machine as well for their own safety. In addition to maintaining the device's operability and optimum performance, any malfunction could cause bodily injuries on the user. There may be loose components or fragments that could fly away and cause injury to persons nearby.
 


Change the way you work with hard metal pieces with rotary tables horizontal. Discuss your industry needs with CNC Indexing & Feeding Technologies about our horizontal and tilting rotary tables today.


Thursday, May 30, 2013

Handling Indexing Rotary Tables

Indexing rotary tables offer impeccable precision, optimum performance, and overall efficiency. With functioning above reproach, these indexing devices are the best tools for the job. They are a good addition to every business' manufacturing arsenal.

In addition, the new versions of indexing machines are now reinforced with bronze roller bearings, fortifying its components against wear and tear. Other parts are also protected against deterioration due to rust, dirt, and grime.

Working with CNC Rotary Tables

CNC indexing rotary tables have an assortment of functions, making it an ideal tool for companies engaged in metalworking, fabrication, and manufacturing. These devices offer accuracy and efficiency, enabling these companies to process their metal pieces more efficiently. Machine operators only have to feed the metal components into the machine and let the device perform its fabricating application.

Rotary Tables and Its Control Options

Today's generation of CNC rotary tables are designed with computer numerical controls, allowing its operator to operate it with ease. With these controls in place, there is minimal human intervention in manufacturing operations. All the operator needs to do is input the command parameters into the machine and it will perform the programmed tasks.

The user can adjust the pressure and speed of the CNC indexing rotary tables to produce the exact amount of force on the work pieces. Using its controller, he or she can fiddle with the CNC machine's cylinder and piston cups, permitting a predetermined processing of functions and patterns.

The user can program the machine for automated repetitive indexing and machining operations. Here are some of the key control options for operating these precision indexing machines:

Division Mode: This option permits operators to alter the manner of rotation of the CNC device. All that is required is to input the specified number of rotations.

Degrees Mode: This selection provides operators with the option to adjust the rotational degrees of the machine.

Program Mode: By entering the predetermined set of instructions into the computer control, operators can customize the manner by which the machine will perform its application.

A separate button is also available to allow the user to halt all operations abruptly and disengage its motor.

Convenience of Using CNC Indexing Rotary Tables

Before CNC devices, a drill press is typically used to machine holes. This is manually operated by placing the drill over the workpiece. The user then selects the desired force and speed for rotation and activates the machine to drill. This tool is usually employed in smaller-scale manufacturing businesses but not in large-scale ones.

In a fast-paced work manufacturing environment, a manually operated drill won't fit in. That takes a lot of time and a lot of effort. It simply won't do for fast-paced, large-scale business.

CNC devices can be programmed to perform various functions with minimum human intervention. All it takes is just setting up command parameters and watch as the machine performs its tasks and procedures large quantities of output with precision and utmost efficiency.

What's more, CNC devices can also be used for milling, cutting, shaping, forming, etc. It isn't just limited to a single work capacity.
 

Speed up your manufacturing process and improve efficiency with machine rotary tables. Consult CNC Indexing & Feeding Technologies for more information about CNC rotary tables.

Wednesday, May 15, 2013

What Are CNC Rotary Tables And How Do They Work?

If you're in the business of manufacturing and fabrication, CNC rotary tables are the best tools for your business. You might want to consider having these computer numerical control devices in your arsenal alongside your usual manufacturing and other traditional machines.

There are a wide variety of CNC Rotary Tables, indexers, and accessories on the market to meet every large-scale manufacturer's indexing, rotating, and overall production goals.

For example, Ganro Industrial Corp. (formerly operating under the name Golden Sun) offers CNC Rotary Tables to provide solutions to all rotating and indexing requirements in working on small to large work pieces. These gadgets can also be used for vertical or horizontal applications, manual or automated operations, and four- or five-axis works.

These wonderful machines also allow the processing of multiple workpieces, thereby improving fabrication and overall production processes. What's more, CNC rotary tables offer workpiece precision, lessens production errors, reduces production costs, and trims the manufacturing cycle times.

The Need for CNC Rotary Tables

Did you know most large-scale companies have automated its production processes with the help of CNC rotary table machines? This scenario is similar to Henry Ford's automated system when he mass-produced cars back in the early 1900s. With CNC rotary tables, you get accuracy and precision in metalworking.

What's more, these CNC devices can be used on a 24-hour-day, 365-day-year basis. They're switched off only for occasional maintenance.

In addition, it also works as a positioning device, allowing its operators to perform works at fixed patterns or intervals. These manufacturing devices are also equipped with index plates that allow ease of indexing operations. In addition, dividing plates may also be fitted for work positioning and division purposes.

Primary Uses of CNC Rotary Tables

Did you know CNC rotary tables have a variety of uses? You can use these brilliant machines to shape spanner flats on a bolt; drill holes on a circular flange or bore them at predetermined settings; produce round objects, cylinders, or cones; shape complex curves, arcs, or angled shapes, or cut metal pieces.

CNC Rotary Table Parts

A typical rotary table has five primary parts:

Work table: This is the circular working area used to clamp down the workpiece.

Crank is the component that controls the rotary table's rotational direction.

There are usually 2 clamps in every rotary table, which are used to fasten the workpieces on the work table.

Base: Rotary tables have two bases. One is used as a vertical axis of rotation; the other as a horizontal axis.

Indexing Pin: This component locks the rotary tables onto common angles.

What Advantages Can Be Derived from Using Rotary Tables?

Simply input a set of parameters on its controller, and these CNC devices will produce the programmed design at exactly the same pattern.

CNC machines can be updated simply by improving its software. It saves money from buying new hardware or other accessory gadgets.

Working on Metal Pieces with Rotary Tables

Safety should be the main concern for anyone working on these CNC devices. Improper operation could result in an unfortunate accident. Wearing appropriate protection is also key to reducing the risk of incurring injury. And more importantly, novice operators should work the machine under the supervision of a qualified operator.

If you're not sure what tool to use to meet your fabrication, manufacturing, and overall production requirements, consider CNC Rotary Tables. Contact  and discuss what your business needs.
 



CNC rotary tables are the new wave of manufacturing and fabrication tools. Contact CNC Indexing & Feeding Technologies for more information about manual rotary tables and more.